Injection Molding Processes

Make the move from prototyping to on-demand manufacturing for affordable, high-quality molded parts within days. Better yet, your prototyping tool is free once you shift to an on-demand manufacturing tool. Working with a single supplier that provides free design consultation services also massively speeds up the manufacturing process, allowing for greater supply chain flexibility, more consistent parts, and making qualification a breeze.

 


Additional Capabilities for Injection Molding Orders






Advantages of Injection Molding

Advantages of Injection Molding

Injection molding is plastic manufacturing process that can produce high quality parts at scale. It’s typically used for low- to high-volume production but our aluminum tooling can also make prototyping runs economical.

  • Low cost at higher volumes
  • Exceptional part cosmetics and surface finish
  • Repeatable
  • Complex parts
  • Low scrap rate
  • Large selection of thermoplastic and thermoset materials


Injection Molding Applications

Injection molding is widely used for plastic part production in medical, consumer, and automotive industries. Typical parts include:

  • Housings
  • Brackets
  • Gears
  • Single-use medical parts
  • Electrical connectors
  • Syringes
  • Containers


Injection Molding Applications


Injection Molding FAQs

How much does injection molding cost?

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Because of the initial capital investment in tooling, injection molding makes sense for higher volumes of parts. Our mold cost starts at $1,495 and will vary depending on part geometry and complexity. Other factors that will impact injection molding cost are lead times and material.

Do you do production molding?

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Yes, we offer a production tooling option called on-demand manufacturing. This tooling option provides several benefits: lower piece part price, multi-cavity capabilities, guaranteed tooling for the life of the project (we will cut a new tool if it wears out), and first article inspections.

What are your tolerances for molded parts?

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In most cases, we can maintain a machining tolerance of +/- 0.003 in. (0.08mm) with an included resin tolerance that can be greater than but no less than +/- 0.002 in./in. (0.002mm/mm).

What is the maximum part size for injection molding?

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The largest size we can support with plastic injection molding is 18.9 in. x 29.6 in. x 8 in. (480mm x 751mm x 203mm).